Transforming Spinning Efficiency: A Success Story in Operational Excellence
Problem Statement
The spinning industry faces common challenges, such as inefficient production due to unoptimized machine settings, process gaps, and unclear spare part requirements. These challenges hinder production targets and compromise quality standards. The factory faced similar challenges, impacting its overall efficiency and performance.
Action taken
- We optimized machine performance, enhanced process efficiency, and addressed technological gaps to achieve Operational Excellence.
- Conducted a comprehensive assessment of machines, processes, and systems to establish industry benchmarks.
- Evaluated each department to identify spare part requirements and address process gaps in quality, technology, and operational practices.
- Implemented a pilot process, fine-tuning machine settings and process parameters as per standards.
Results Achieved
- We completed a thorough machine audit. A detailed spare parts list, cost estimation, and time schedule was shared with management.
- Process discrepancies identified through gap analysis were addressed and standardized.
- Improved production efficiency: GPS increased from 159 to 177 (11.30% improvement).
- Auto Coner clearer cuts reduced from 105 to 85 (19% improvement).
- Ring Frame breaks per 100sphr reduced from 8.5 to 5.2 (39% improvement).
Achieving Operational Excellence with Texcoms
Texcoms’ expertise in machine optimization, process enhancement, and operational support made this transformation possible. Through our comprehensive services, we helped the factory unlock significant improvements in production quality and efficiency, setting new benchmarks in spinning performance.
Talk to our consultants to learn how Texcoms can drive similar results for your organisation.
