Texcoms Executes Denim Plant Project in Vietnam

Texcoms Executes $7.15M Denim Plant Project in Vietnam in Record Time

Challenge: Clearing the composite plant in 5 months period amid Covid Constraints

  • Vacate all machines within 5 months to enable the facility’s repurposing for revenue generation.
  • Navigate COVID-19 restrictions, which limited skilled workforce availability.
  • Overcome supply chain disruptions, including customs delays and global container shortages.

Our Technical Expertise & Strategic Execution

52,240 Spindles

Spinning unit - producing 3,200 bales (580 tons) per month

132 looms

Weaving unit - Picanol Optimax Rapier looms (220 cm)

Complete DFP Plant

Spinning unit - producing 3,200 bales (580 tons) per month

Action taken

  • Dismantling, transport, and reinstallation were completed on schedule.
  • Established three local warehouses to optimize logistics and minimize disruptions.
  • 30% of unsellable machines were sold to local dealers, reducing waste and maximizing value.
  • Pre-ordered 70% of packing wood to prevent material shortages.
  • Leveraged Hai Phong Port Bonded Warehouses for smooth export operations.
  • Proactive issue resolution through structured project management.

Results

  • All machines were vacated within 5 months, enabling immediate facility repurposing.
  • Trained and employed 100 local workers, ensuring seamless execution while fostering local workforce development.
  • Texcoms’ machinery expertise ensured seamless integration & transition.
  • Logistics optimized despite global supply chain disruptions.
  • Project success reinforced client confidence & industry leadership.

With global expertise in textile machinery and project execution, Texcoms provides solutions that enhance efficiency, maximize ROI, and drive business growth.


Talk to our consultants to learn how Texcoms can drive similar results for your organisation.